ISO 9001:2015/AS 9100:Rev. D/SBA Certified

Satellite assembly in a clean laboratory environment
Our Services

Precision
Assembly
Capabilities

From bearing retention to complete mechanical assembly, our comprehensive capabilities support the most demanding aerospace and defense applications.

What We Do

All Capabilities

01

Bearing Installation

Precision installation of bearings into components to ensure proper alignment, smooth rotation, and reliable long-term performance.

View Bearing Installation
02

Bearing Swaging

A controlled forming process that securely retains bearings in a housing by compressing surrounding material tightly around the bearing for permanent retention.

View Bearing Swaging
03

Roller Swaging

A high-precision retention technique using rollers to form surrounding material and securely capture installed components.

View Roller Swaging
04

Bearing Staking

A secure mechanical process that locks bearings into place by displacing surrounding material to prevent movement during operation.

View Bearing Staking
05

Chisel Staking

A manual or automated process that deforms surrounding material with a chisel tool to mechanically lock a component in place.

View Chisel Staking
06

Ball Staking

A staking method that uses a spherical tool to displace material evenly around a part, creating a strong mechanical lock.

View Ball Staking
07

Anvil Swaging

A forming technique that secures components by compressing material against an anvil to create a permanent retention feature.

View Anvil Swaging
08

Keyed Inserts and KEENSERTS

Installation of threaded or structural inserts to create strong, durable threads in metal or composite materials.

View Keyed Inserts and KEENSERTS
09

Bushing Installation

Precision installation of bushings into components to support movement, reduce friction, and improve durability.

View Bushing Installation
10

Lee Plug Installation

Installation of precision Lee Plugs to permanently seal drilled holes and fluid passages in critical components.

View Lee Plug Installation
11

Proof-Load Testing

A verification process that applies specified loads to confirm assemblies meet required strength and performance standards.

View Proof-Load Testing
12

Threaded Fasteners

Assembly using precision threaded fasteners to securely join components while maintaining proper torque and alignment.

View Threaded Fasteners
13

Riveting

A permanent fastening process that joins materials by deforming rivets to create strong mechanical connections.

View Riveting
14

Lock/Safety Wire Assembly

Installation of lock or safety wire to prevent fasteners from loosening under vibration or operational stress.

View Lock/Safety Wire Assembly
15

Mechanical Assembly

Assembly of precision components into finished subassemblies or systems to meet strict quality specifications.

View Mechanical Assembly
16

F-35 Assembly

Specialized precision assembly supporting components and subassemblies used in advanced aerospace programs like the F-35.

View F-35 Assembly
17

Keensert Installation

Professional Keensert and key-locking threaded insert installation for aerospace, defense, and high-reliability mechanical assemblies.

View Keensert Installation
Aerospace cleanroom assembly environment
Satellite constellation in orbit
Get Started

Have a Project in Mind?

Contact our engineering team to discuss your precision assembly requirements and get a detailed quote for your aerospace or defense program.

Contact Information

Phone(714) 903-8610
Emailcontactus@americanprecisionassembly.com
Location5601 Research Drive
Huntington Beach, CA 92649
Certifications
ISO 9001:2015AS9100DSBA Certified